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The Cost Leak

Weekly insights into operational cost leaks across African industries. Real fleets, real numbers, real fixes — no theory.

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26 Episodes Published

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1
Fuel & Procurement

What fuel card fraud actually costs African fleets

Fuel card fraud is not a rumour. It is a documented, quantified, recurring problem across fleet operations on the continent — and most organisations expe…

2
Safety & Insurance

The real cost of a fleet accident

When a vehicle in your fleet has an accident, the cost that appears on the P&L is the repair bill and the insurance excess. That is not the real cost of th…

3
Fuel & Efficiency

What the industry benchmarks actually say about fuel efficiency

Benchmarking only works if you know what you are benchmarking against. Here are documented, published fuel efficiency benchmarks for vehicle categories com…

4
Maintenance & Tyres

Tyre management: the $1,000 decision made by the person with the least information

Tyres are the second or third largest variable cost in most fleet operations. They are also, consistently, the least systematically managed.…

5
Fleet Utilisation

Fleet size is not fleet efficiency

There is a persistent belief in fleet management that the solution to delivery pressure is more vehicles. The result is a fleet that is larger than it need…

6
Procurement & Finance

The total cost of vehicle ownership nobody calculates

Most fleet operators know what a vehicle costs to buy. Almost none know what it costs to own. Total Cost of Ownership is a documented methodology — and i…

7
Fuel & Efficiency

Idle engines are burning money right now

While you read this, there is a vehicle in your fleet with its engine running and its wheels stationary. That is not an assumption. It is a statistical nea…

8
Maintenance

Reactive maintenance costs 3–9x more than preventive maintenance

The relationship between reactive and preventive maintenance cost is one of the most robustly documented findings in fleet management research.…

9
Insurance

Fleet insurance is renewed, not managed

The fleet insurance market rewards informed clients and penalises passive ones. That is not an opinion. It is documented in how insurance pricing works.…

10
Procurement & Finance

Supplier contracts drift if you don't manage them

The Centre for Advanced Procurement and Supply documents a phenomenon called "contract value leakage" — the gradual erosion of value locked into a signed…

11
Driver Management

Driver behaviour is the biggest single controllable cost variable

Of all the levers available to a fleet operator, driver behaviour has the broadest and most documented impact on cost — affecting fuel, tyres, brakes, ac…

12
Procurement & Finance

Parts procurement without a policy is procurement at retail

The price of a spare part is not fixed. A 2023 benchmarking study found the average price variance for identical OEM parts purchased without a structured p…

13
Technology & Telematics

Fleet software is generating reports nobody reads

The fleet management software market is large, growing, and — for most of its users — significantly underutilised. Operator surveys consistently identi…

14
Maintenance

Vehicle downtime cost is larger than vehicle repair cost

Fleet maintenance costs are visible. Vehicle downtime costs are invisible. They appear nowhere on most P&Ls — but they are consistently documented as the…

15
Fleet Utilisation

Fleet size optimisation: the underutilisation problem

The instinctive response to service delivery pressure in fleet operations is fleet expansion. The data-supported response is utilisation measurement first.…

16
Procurement & Finance

Total cost of ownership vs acquisition price: the wrong number drives most decisions

Vehicle procurement decisions in most fleet operations are made primarily on acquisition price. Acquisition price typically represents 25–35% of the tota…

17
Compliance & Legal

The compliance cost of non-compliance

Fleet regulatory compliance is typically managed as an administrative function. The cost of non-compliance is typically managed as an emergency.…

18
Fuel & Efficiency

Route optimisation: the saving hiding in plain sight

Route efficiency is the most underanalysed cost dimension in most fleet operations. The vehicles follow routes established when the operation was smaller �…

19
Maintenance & Tyres

The tyre cost nobody forecasts correctly

Tyres are the third largest variable operating cost in most commercial fleet operations. They are also the cost most consistently underestimated in fleet b…

20
Safety & Insurance

Fleet accidents: the costs that don't show on the repair invoice

The Network of Employers for Traffic Safety documents what it calls the full-cost model of a fleet accident. The direct cost represents approximately 20% o…

21
Fuel & Procurement

Fuel card management: the gap between policy and practice

Fuel cards are the standard mechanism for controlling fleet fuel spend. They are also a consistently documented source of fuel cost leakage when not active…

22
Driver Management

Driver turnover costs more than you think

Fleet operations have high driver turnover relative to many other sectors. The cost of driver turnover is documented and significant — and includes eleme…

23
Technology & Telematics

Fleet electrification economics in emerging markets

Electric vehicle adoption in commercial fleet operations is accelerating in established markets. The economics in African markets are different — and the…

24
Procurement & Finance

Vehicle specification: wrong spec is a permanent cost

A vehicle purchased to the wrong specification for its application carries that specification mismatch as a cost for every kilometre of its operating life.…

25
Compliance & Legal

The fuel levy and excise recovery most fleet operators miss

Most commercial fleet operators in Africa overpay fuel costs by failing to recover duties and levies they are legally entitled to reclaim.…

26
Fleet Management

What a well-run fleet costs — the benchmark target

Twelve weeks of problems deserve one episode on the destination. What does a well-run fleet actually cost, per vehicle, per year? The benchmarks exist — …

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Before You Go — One Useful Thing

Download our plain-English guide to the six most common vehicle cost leaks in Ghanaian organisations — fuel, maintenance, insurance, parts, telematics, and driver behaviour. Specific checks you can do this week.

What to check on your fuel spend this week The maintenance pattern that costs 3–4× more Why insurance renews at the wrong price How to tell if your telematics is actually used
Your fleet could save ₵50K–₵500K/year.
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